Milling Convensional

Milling Convensional Details

Milling Convensional is a machining process where material is removed from a workpiece using a rotating multi-point cutting tool. Unlike CNC milling, which is controlled by a computer, Milling Convensional requires manual operation by a machinist. It is commonly used for less complex parts, prototyping, or smaller production runs where automation may not be necessary.

Key Components

Milling Machine: The main machine tool that performs the milling operation. It typically has a horizontal or vertical spindle for rotating the cutting tool.

Spindle: The part of the milling machine that holds and rotates the cutting tool at various speeds.

Worktable: The platform where the workpiece is securely mounted during the machining process.

Cutting Tools: These can include end mills, face mills, and slot drills, which are selected based on the type of milling and the material being worked on.

Feed Handles: These manual controls allow the machinist to move the worktable and cutting tools in the X, Y, and Z axes for precise cutting.

Types of Milling Convensional

Horizontal Milling: The cutting tool is mounted horizontally on a spindle, and the workpiece moves along the worktable. This type of milling is best for heavy cuts and deep grooves.

Vertical Milling: The cutting tool is mounted vertically, and the workpiece moves along the worktable. Vertical milling is more versatile and commonly used for tasks such as drilling, boring, and contouring.

Knee-Type Milling: A type of vertical milling machine where the worktable is mounted on a knee that moves up and down to adjust the depth of the cut.

Advantages

Manual Control: The operator has full control over the machine, allowing for flexibility and adjustments during the machining process. This can be particularly useful for custom work or repairs.

Cost-Effective for Small Runs: Conventional milling machines are typically less expensive than CNC machines and are more suitable for smaller production runs or one-off jobs.

Simplicity: Conventional milling machines are mechanically simpler, easier to maintain, and do not require complex programming like CNC machines.